Golf club head with increased radius of gyration and face reinforcement

ABSTRACT

An improved high impact metal clubhead with a unique reinforced composite face wall, increased radius of gyration, and a positive lift air foil surface contour. The composite face wall includes an impact supporting wall rigidified by a pattern of integrally cast reinforcing bars that extend forwardly, rather than rearwardly, from the supporting wall. The reinforced supporting wall is covered by a very hard plastic ball striking insert that is cast in situ over the supporting wall. The increase in radius of gyration is accomplished by extending the heel and toe portions of the clubhead along the face wall further from the geometric center of the head, beyond present day parameters for high impact clubheads. And the positive lift is effected by contouring the top wall of the clubhead downwardly and rearwardly from the base wall more severely almost to the plane of the sole plate, and flattening the rear wall so it is almost co-planar with the sole plate. This configuration results in the top wall being equal to or greater in length than the combined length of the sole plate and rear wall in a vertical plane extending through the clubhead along the target line. The laws of continuity of matter and the air foil shape of the top wall eliminate the negative lift or drag in today&#39;s &#34;woods&#34; and offer the possibility of some positive lift to increase ball overspin.

.Iadd.This application is a continuation of reissue application Ser. No.08/369,910, filed Jan. 09, 1995, now abandoned, which is a reissue ofapplication Ser. No. 07/882,561, filed May 13, 1992, now U.S. Pat. No.5,301,941..Iaddend.

BACKGROUND OF THE INVENTION

Investment casting techniques innovated in the late 1960s haverevolutionized the design, construction and performance of golfclubheads up to the present time Initially only novelty putters andirons were investment cast, and it was only until the early years of the1980s that investment cast metal woods achieved any degree of commercialsuccess. The initial iron clubheads that were investment cast in thevery late 1960s and early 1970s innovated the cavity backed clubheadsmade possible by investment casting which enabled the molder and tooldesigner to form rather severe surface changes in the tooling that werenot possible in prior manufacturing techniques for irons which werepredominantly at that time forgings. The forging technology wasexpensive because of the repetition of forging impacts and the necessityfor progressive tooling that rendered the forging process considerablymore expensive than the investment casting process and that distinctionis true today although there have been recent techniques in forgingtechnology to increase the severity of surface contours able them atconsiderable expense.

The investment casting process, sometimes known as the lost wax process,permits the casting of complex shapes found beneficial in golf clubtechnology, because the ceramic material of the mold is formed bydipping a wax master impression repeatedly into a ceramic slurry withdrying periods in-between and with a silica coating that permitsundercutting and abrupt surface changes almost without limitation sincethe wax is melted from the interior of the ceramic mold after completehardening.

This process was adopted in the 1980s to manufacture "wooden" clubheadsand was found particularly successful because the construction of theseheads requires interior undercuts and thin walls because of theirstainless steel construction. The metal wood clubhead, in order toconform to commonly acceptable clubhead weights on the order of 195 to210 grams when constructed of stainless steel, must have extremely thinwall thicknesses on the order of 0.020 to 0.070 inches on the perimeterwalls to a maximum of 0.125 inches on the forward wall which is the ballstriking surface. This ball striking surface, even utilizing a highstrength stainless steel such as 17-4, without reinforcement, must havea thickness of at least 0.125 inches to maintain its structuralintegrity for the high clubhead speed player of today who not uncommonlyhas speeds in the range of 100 to 150 feet per second at ball impact.

Faced with this dilemma of manufacturing a clubhead of adequate strengthwhile limiting the weight of the clubhead in a driving metal wood in therange of 195 to 210 grams, designers have found it difficult to increasethe perimeter weighting effect of the clubhead.

In an iron club, perimeter weighting is an easier task because for agiven swing weight, iron clubheads can be considerably heavier thanmetal woods because the iron shafts are shorter. So attempts to increaseperimeter weighting over the past decade has been more successful inirons than "wooden" clubheads. Since the innovation of investmentcasting in iron technology in the late 1960s, this technique has beenutilized to increase the perimeter weighting of the clubhead or moreparticularly a redistribution of the weight of the head itself away fromthe hitting area to the perimeter around the hitting area, usually byproviding a perimeter wall extending rearwardly from the face thatresults in a rear cavity behind the ball striking area. Such a clubheadconfiguration has been found over the last two plus decades to enablethe average golfer, as well as the professional, to realize a moreforgiving hitting area and by that we mean that somewhat off-enter hitsfrom the geometric face of the club results in shots substantially thesame as those hits on the geometric center of the club. Today it is notuncommon to find a majority of professional golfers playing in anytournament with investment cast perimeter weighted irons confirming thevalidity of this perimeter weighting technology.

Metal woods by definition are perimeter weighted because in order toachieve the weight limitation of the clubhead described above withstainless steel materials, it is necessary to construct the walls of theclubhead very thin which necessarily produces a shell-type constructionwhere the rearwardly extending wall extends from the perimeter of theforward ball striking wall, and this results in an inherently perimeterweighted club, not by design but by a logical requirement.

In the Raymont, U.S. Pat. No. 3,847,399 issued Nov. 12, 1974, assignedto the assignee of the present invention, a system is disclosed forincreasing the perimeter weighting effect of a golf club by a pattern ofreinforcing elements in the ball striking area that permits the ballstriking area to be lighter than normal, enabling the designer toutilize that weight saved on the forward face by adding it to theperimeter wall and thereby enhancing perimeter weighting.

This technique devised by Mr. Raymont was adopted in the late 1980s bymany tool designers of investment cast metal woods to increase thestrength of the forward face of the metal woods to maintain therequirement for total overall head weight and to redistribute the weightto the relatively thin investment cast perimeter walls permitting thesewalls to not only have greater structural integrity and provide easiermolding and less rejects, but also to enhance the perimeter weighting ofthese metal woods. Most major companies in the golf industrymanufacturing metal woods in the late 1980s were licensed under theRaymont patent.

In 1991, the Allen. U.S. Pat. No. 5,060,951 issued entitled "MetalHeaded Golf Club With Enlarged Face", also assigned to the assignee ofthe present invention, and it discloses an investment cast metal woodwith an enlarged club face depth (height) on the order of at least 1.625inches. Such a face depth was not formerly believed possible because ofthe requirement for face structural integrity under the high impactloads at 100 to 150 feet per second, and the weight requirements of theclubhead of 195 to 210 grams. In this Allen patent, a labyrinth ofreinforcing elements similar to Mr. Raymont's was utilized not tore-distribute face weight but instead to enlarge face area whilemaintaining overall clubhead weight. An ancillary and importantadvantage of this development, utilized by many present day designers of"jumbo" metal wood heads, is the fact that an enlarged club faceproduces a sweet spot enlargement far greater than the enlargement ofthe club face itself.

There are however limitations on the effectiveness of the reinforcingelements on the face wall of investment cast clubs and particularlymetal woods. Because investment cast metal woods must have hollowinteriors, these interiors must be formed by removable core pieces. Tothe present day face wall reinforcement has been effected in accordancewith the above Raymont and Allen patents by forming integral ribs andbars on the rear surface of the forward ball striking wall. In order toeffect this rib pattern, the core pieces that form the rear surface ofthe ball striking wall, as well as the ribs themselves, must bewithdrawn rearwardly in order to clear the ribs. However, the perimeterwall extending rearwardly from the forward wall inhibits the directrearward removal of these core pieces from the forward wall during thecasting operation. Therefore, it has been commonplace to either makethese reinforcing elements very shallow on the order of 0.030 to 0.050inches in rearward depth or to rearwardly taper the ribs almost to apoint extending rearwardly from the forward face so that these corepieces can move laterally somewhat as they are removed from the forwardwall at the completion of the casting cycle.

These limitations detract from the effectiveness of the reinforcingelements and their capability of achieving a lighter front ball strikingwall. As described in the Raymont patent, the effectiveness of thereinforcement of the forward wall is determined by the "I" or "T" beamconfiguration of the reinforcing elements. The amount of reinforcementis determined in part by the depth and width of the reinforcing walls ina plane transverse of the ball striking wall at its point furthest fromthe ball striking wall. In an "I" beam configuration, the width of thecross piece away from the forward wall, can be selected as desired butis extremely difficult to mold because of the undercut on the rear web.Such increase in web width and augmentation of the depth of thereinforcement has not to this date been possible prior to the presentinvention, and hence the full advantages of increased perimeterweighting, superior face reinforcement, and face enlargement have notbeen thus far fully exploited.

Another problem addressed by the present invention is the achievement ofincreasing the benefits of perimeter weighting by simply adding weightto the perimeter of the clubhead itself. This technique of course hasfound considerable success in low impact clubheads such as putters,where overall clubhead weight is in no way critical, and in fact in manylow impact clubs that have found considerable commercial success, theclubheads weigh many times that of metal wood heads, sometimes three orfour times as heavy.

To this date, however, increased perimeter weighting has not been foundeasy because of the weight and impact strength requirements in metalwoods. An understanding of perimeter weighting must necessarily includea discussion of the parameter radius of gyration. The radius of gyrationin a golf clubhead is defined as the radius from the geometric or ballstriking axis of the club along the club face to points of clubhead massunder consideration. Thus in effect the radius of gyration is the momentarm or torquing arm for a given mass under consideration about the ballstriking point. The total moments acting on the ball during impact isdefined as the sum of the individual masses multiplied by their momentarms or radii of gyration. And this sum of the moments can be increasedthen by either increasing the length of the individual moment arms or byincreasing the mass or force acting at that moment arm or combinationsof the two.

Since it is not practical, except for the techniques discussed in theabove Raymont and Allen patents, to add weight to the perimeter wallbecause or the weight limitations of metal woods and particularly thedriving woods, one alternative is to increase the moment arm or radiusof gyration. This explains the popularity of today's "jumbo" woodsalthough many of such woods do not have enlarged faces because of therequirement for structural integrity in the front face.

Another problem arises from the aerodynamics of today's metal woods aswell as those of the "wooden" type. The top wall in many metal andwooden woods has an aerodynamic shape but due lo the configuration ofthe sole plate and the back wall, there is no possible air foil liftgenerated in the normal clubhead impact speed range of 100 to 150 feetper second. In fact, there can be a negative lift or downward drag onthe clubhead as the head moves through the hitting area due to the factthat the length of the air stream passing under the clubhead is greaterthan the length of the air stream passing over the top wall because thesum of the length of the sole plate and back wall in a vertical planepassing down the target line through the clubhead is greater than thelength of the top wall in the same plane. Applying the law of continuityto these parameters results in the air stream along the bottom of theclubhead having a lower pressure than the air stream passing along thetop of the clubhead and hence a resulting downward force on the clubheadas it passes through the hitting area at high speed.

It is a plurality object of the present invention to ameliorate theproblems of interior face reinforcement, increasing the radius ofgyration, and improving the aerodynamic characteristics of a high impactgolf clubhead.

SUMMARY OF THE PRESENT INVENTION

In accordance with the present invention, an improved high impact metalclubhead is provided with a unique composite face wall, increased radiusof gyration, and a positive lift air foil contour.

Toward these ends, the composite face wall includes an impact supportingwall that is investment cast with the remainder of the head(without thesole plate which is a separate piece as cast). This impact supportingwall is rigidified by a pattern of integrally cast reinforcing bars thatextend forwardly from the forward wall rather than rearwardly asdescribed in the above discussed Raymont and Allen patents. Thisreinforcing pattern has a depth of approximately 0.150 inches which issignificantly greater than reinforcing patterns possible on the rear ofthe ball striking faces of prior constructions. This increased depthprovides far greater supporting wall reinforcement. It is also easilycast because the core piece that forms these deep depth reinforcingelements are removed by a direct forward withdrawal unencumbered by theperimeter wall that inhibits rearward core withdrawal inside theclubhead. In the exemplary embodiment of this pattern of reinforcingbars, the reinforcing bars are formed into hexagonal unit cells having amajor diameter of 0.500 inches, although other geometric patterns arewithin the scope of the present invention.

This reinforced supporting wall is covered by a very hard plastic ballstriking insert that is cast in situ(in place) over the supporting wall.That is, after the head is investment cast, the forward wall is cleanedand vulcanized with a bonding agent and placed in a mold that carriesthe configuration of the outer surface of the insert and an elastomericmaterial is either poured or injected under pressure into the mold toform the insert. One material that has been found successful is a ShoreD 75 hardness polyurethane, which results in a very hard high frequencyball striking surface. This plastic insert, not only provides a veryhard ball striking surface, but more importantly because it isintimately bonded to the forward wall and the reinforcing bars, itprovides an effective "I" beam support with the bars for the forwardwall as opposed to a "T" beam support found in today's rearwardlyreinforced ball striking wall. It can be easily demonstrated byengineering calculation that I beam supports for transverse loads aresubstantially stronger than T beam supports.

The increase in the radius of gyration is accomplished by extending theheel and toe portions of the beyond present day parameters for highimpact clubheads. These extensions provide greater effective heel andtoe weighting. The heel of the clubhead is formed by extending the clubface significantly beyond the hosel, that is, on the side of the hoselopposite the ball striking area, and extending the top wall and rearwall to accommodate this extended face. These extensions of the heel andtoe are accomplished without any significant increase in overallclubhead weights, by extending the clubhead top wall downwardly almostto the plane of the sole plate, and flattening the rear wall almost tothe plane of the sole plate. This design reduces perimeter wall and soleplate wall weight for a given size head and enables the saved weight tobe positioned at the extended heel and toe portions of the clubhead.

Another advantage in the downward extension of the top wall and theflattening of the back wall almost to the plane of the sole plate isthat at speeds normally encountered in ball driving; i.e., 100 to 150feet per second, the resulting aerodynamic shape of the head eliminatesthe negative drag caused by present day clubhead designs as the clubheadpasses through the hitting area. This is accomplished by firstlyproviding the top wall with a known airfoil shape in the vertical planepassing through the clubhead along the target line. Next, the clubheadback wall is flattened almost to the plane of the sole plate, and thisresults in the arc length of the top wall being somewhat greater thanthe arc length of the sum of the sole plate and back wall, all taken inthat same vertical plane passing through the clubhead along the targetline. Following known airfoil technology and the law of continuity ofmatter, this configuration results in the elimination of prior clubheaddrag going through the ball striking area and in fact produces a slightupward force on the clubhead as it passes through the hitting area, andthis effects ball overspin which is desirable in a driving club toproduce increased total ball distance travel. Ball overspin of coursecauses the ball to roll further after it initially impacts with theground.

Other objects and advantages of the present invention will appear moreclearly from the following detailed description.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a bottom frontal perspective of a golf clubhead according tothe present invention;

FIG. 2 is a bottom rear perspective of the golf clubhead illustrated inFIG. 1,

FIG. 3 is a front view of the golf clubhead illustrated in FIGS. 1 and2;

FIG. 4 is a rear view of the golf clubhead illustrated in FIG. 1;

FIG. 5 is a right side view of the golf clubhead illustrated in FIG. 1;

FIG. 6 is a left side view of the golf clubhead illustrated in FIG. 1;

FIG. 7 is a top view of the golf clubhead illustrated in FIG. 1;

FIG. 8 is a bottom view of the golf clubhead illustrated in FIG. 1.

FIG. 9 is a front view of the golf clubhead without the plastic insertand with the honeycombing partly fragmented;

FIG. 10 is a longitudinal section taken generally along line 10--10 ofFIG. 9;

FIG. 11 is a fragmentary section illustrating the hosel in itsrelationship to the front supporting wall taken generally along line11--11 of FIG. 9;

FIG. 12 is a fragmentary section taken generally along line 12--12 ofFIG. 9;

FIGS. 13 and 14 are enlarged front and side views of one of thehexagonal cells that support the forward wall of the club face;

FIG. 15 is a perspective view, similar to FIG. 1, with the plasticinsert removed, and;

FIG. 16 is a left side view, similar to FIG. 6, with the plastic insertremoved.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT

Referring to the drawings and particularly FIGS. 1 to 8, a clubhead 10is illustrated consisting of an investment cast clubhead body 12 withits forward wall covered by an in situ molded plastic insert 12thereover.

The clubhead 10 is preferably a thin walled investment cast headconstructed of a high strength metal alloy such as 17-4 stainless steelor a high titanium content alloy with aluminum but certain aspects ofthe present invention can be utilized in clubheads constructed of othermaterials. The clubhead 10 is a hollow casting that is enclosed by asole plate 14 constructed of the same material as the clubhead body 11.Sole plate 14 is also investment cast and connected to the clubhead body11 by heliarc welding around its perimeter. The investment castingtechniques for the clubhead body 11, the sole plate 14, and the weldingof the sole plate 14 to the body 11 have been well known for at leastthe past eight years although the unique shape of the clubhead body 11requires some modification in the shape of the internal core pieces thatform the shell of the body, but this presents no difficult moldingproblems particularly because the rear of the integral forward wall ofthe body 11 has no reinforcement that requires difficult core pulling.

The forward face of the forward wall 16 of the body 11 is integrallycast with the body 11 and it has a unit-cell pattern 18 that projectsforwardly from wall 16 that supports, rigidifies and reinforces theforward wall 16.

The plastic insert 12 may be either cast over forward wall 16 or moldedin a pressure molding cycle. The material selected for insert 12 is anextremely high impact, durable and hard material, such as found in thethermosetting elastomeric materials, which of course require a catalystfor polymerization. Insert 12 is translucent so the unit-cell structure18 can be viewed when the clubhead is assembled.

There are epoxies that will work adequately. However, the Shore D 50 to75 durometer urethanes have been found to be superior to the epoxies andone such urethane is Andur®¹ 17500-DP manufactured by AndersonDevelopment Company of Adrian, Mich. Other manufacturers of similarurethane products include American Cyanimide Corp., Mobay ChemicalCompany and Uniroyal Chemical Company.

The clubhead body 11 is a single casting and in addition to the front orforward supporting wall 16 and the hexagonal unit cell structure 18includes a top wall 20 from which a short hosel portion 21 projects, andas seen in FIG. 11, hosel portion 21 is part of a tubular hosel 22 thatextends completely through the body 11 and connects to an opening 23 insole plate 14 during assembly. The body 11 is completed by a rear wall24 that angles upwardly from the sole plate as seen in FIG. 6 in avertical plane bisecting the clubhead 10 along the target line at anangle of less than 20 degrees.

As seen in FIG. 10, which is a longitudinal section taken in a verticalplane extending along the target line at the geometric center of theclub face, the distance A, which is the distance from the plane of theball striking surface 26 to the rear of the club, is slightly greaterthan the sum of the distances B and C, which is the distance from theplane of the ball striking surface 26 to the rear of the club along thesole plate 14 and the rear wall 24. Top wall 20 has a standard airfoilsection, and one found acceptable is airfoil section NACA 16-510, andthe relationship between the distances of A, B and C eliminate downwardair foil drag on the clubhead through impact and in fact create a slightupward lift.

As noted above the hexagonal unit-cell structure 18 is integrally castwith the forward wall 16 and includes approximately four horizontallystaggered hexagonal cell rows and ten plus vertical rows. An exemplarycell 28 is illustrated in FIGS. 13 and 14 at a scale approximately twicethat illustrated in the other FIGS. Each cell is seen to include sixwall segments 29 each having a height from the forward surface of wall16 of 0.150 inches, with a wall thickness of 0.0625, and the minordiameter D_(m) of the cell is 0.500 inches. The height of the unit-cellstructure 16, and thus of course the height of the ball striking surface26, H_(f) as shown in FIG. 10, is at least 1.625 inches, and in thatrespect it conforms to the geometry of the enlarged club face head shownand described in connection with the above-noted Allen, U.S. Pat. No.5,060,951.

The thickness of wall 16 is 0.070 inches which, as will be appreciatedby those with skill in the art, is not by itself thick enough to providethe sole load supporting element in the face. However, when reinforcedby the deep depth honeycomb unit-cell structure 18, and the urethaneinsert 12, the resulting composite wall is far stronger than in anyknown metallic clubhead conforming to standard weight requirements.

The insert 12 has a depth from its forward surface 26 to the forwardsurface of the face wall 16 of 0.200 inches so that the insert projectsforwardly from the forward surface 31 of the unit-cell structure 18 adistance of 0.050 inches, all resulting in a total composite forwardwall thickness of 0.270 inches. Obviously if one were to construct aforward wall with a thickness of 0.270 inches in stainless steel, theresulting clubhead weight would be prohibitively high, but the resultingcomposite wall designated by reference numeral 34 in FIGS. 10 and 11,has the same weight as an equivalently sized stainless steel wall at0.125 inches in thickness. The 0.125 inch forward wall is the minimumthickness forward wall in an investment cast 174 stainless steelclubhead that has the necessary structural integrity to withstand theball impact forces generated at clubhead speeds in the range of 100 to150 feet per second, while at the same time maintaining overall clubheadweight.

As seen in FIGS. 11 and 12, the hosel tube 22 extends completely throughthe body It and is welded at 35 around sole plate opening 23. Note thata major portion 22a of the hosel 22(see FIG. 9) projects through theforward wall 16 and because the hosel 22 is fixed to the top wall at itsupper end and the sole plate 14 at its lower end, it provides a veryeffective supporting strut for forward wall 16 and in fact rigidifiesand strengthens forward wall 16 with the honeycomb unit-cell structure18.

As seen in FIG. 11, face progression is determined by locating theforward surface or the hosel tube 22 at point 37 at the top of theclubhead flush in a vertical plane with the outer surface 31 of theunit-cell structure 18. The ball striking surface 26 however, is 0.050inches outwardly therefrom at point 37 because plastic insert 12 coversthe outer surface 31 of the unit-cell structure by 0.050 inches. Note inthe drawings the ball striking race 26, the forward surface 31 of theunit-cell structure 18, and the integral supporting wall 16 all have aloft angle of 10 degrees. This geometry establishes the face progressionwhich is defined in the at as the distance between axis 39 of the hoselshaft to the leading edge 40 of club face 26 In the plane of FIG. 11.

An important aspect of the present invention is that toe portion 44 andclubbead heel portion 45 are in combination further from the geometriccenter 46 of the clubhead than in standard metal woods, even the "jumbo"style metal woods popular today. Toe portion 44 is 2.062 inches fromcenter 46 and heel portion 45 is 2.062 inches from the same point. Thisis effected by elongating toe portion 44 and wrapping the top wall 20and the rear wall 24 around the heel of the hosel tube 22 forming a facewall extension 26a as seen in FIG. 9, that is a substantial distance tothe right of the hosel tube as seen in the frontal plane of FIG. 9. Bylocating the toe and heel portions 44 and 45 further from the geometricaxis 46 of the clubhead, the radii of gyration of the clubhead about theball impact point or the heel and toe are increased so the moments aboutthe ball created by these heel and toe portions are proportionatelyincreased. The heel portion 45 extends 0.562 inches from the axis 39 ofthe hosel in a direction perpendicular to that axis. The extended heeland toe portions 44 and 45 are effected without any significant increasein overall weight by flattening the rear wall 24 toward the plane of thesole plate 14 as seen in FIG. 6, and by the light weight compositeforward face 34. An additional advantage in extending the heel 45 beyondthe hosel tube 22 is that it reduces the golfer's tendency to slice,which is caused by the clubhead cutting across the target line fromright lo left at impact.

This anti-slicing feature is enhanced in part because the changedgeometry of the toe 44 and the heel 45 actually shifts the geometriccenter of the club face from point 47 to point 46 closer to the axis 39of the club shaft.

After the body 11 is investment cast and the sole plate 14 weldedthereto, and the head is in its configuration illustrated in FIG. 15,the forward face of face wall 16 and the honeycomb unit-cell structure18 is sandblasted and vulcanized with a suitable bonding agent. Theclubhead is then placed and clamped into a mold having the geometry ofthe desired plastic insert 12 and the thermosetting material poured orinjected into the mold, and then the mold and head are placed into anoven at approximately 310 degrees for 20 minutes depending upon themanufacturer's recommended polymerization parameters for the particularthermosetting elastomer utilized. And, after removing the compositeclubhead from the mold, any flash can be removed in the final finishingoperations.

I claim:
 1. A .[.gold.]. .Iadd.golf .Iaddend.club, comprising: aclubhead having a hosel receiving an elongated shaft, said clubheadbeing constructed of a metal alloy, said clubhead having a generallyvertical impact supporting wall with a plurality of integralinterconnected bars for reinforcing the impact supporting wallprojecting forwardly from the impact supporting wall, said barsincluding a first plurality of bars intersected by a second plurality ofbars forming a unit cell structure with a plurality of cellsencapsulated by other cells, and a face wall defining a ball strikingsurface integrally bonded to and covering a forward surface of theimpact supporting wall and at least portions of the integral reinforcingbars, said clubhead being .[.case.]. .Iadd.cast .Iaddend.separately fromthe face wall.
 2. A .[.gold.]. .Iadd.golf .Iaddend.club, as defined inclaim 1, wherein the face wall is constructed of a material easilymoldable over the supporting wall and reinforcing bars.
 3. A .[.gold.]..Iadd.golf .Iaddend.club, as defined in claim 1, wherein the club headis a composite high impact golf clubhead, wherein the reinforcing barsfrom part of an "I" beam supporting structure for a composite impactwall, said face wall being formed over the supporting wall andconstructed of a different material therefrom having a forward ballstriking surface that together with the supporting wall define acomposite ball striking wall having increased strength and improved ballstriking performance.
 4. An investment cast metal clubhead, comprising:an investment cast metal clubhead having an integral forward wall and agenerally cup-shaped rear wall surrounding a rear surface of the forwardwall and extending only rearwardly therefrom, said forward wall and saidrear wall each having interior surfaces meeting at a junction line andforming an included angle therebetween, said included angle being lessthan 90 degrees in at least certain portions of the interior surfacesrendering difficult the removal of core pieces from the hollow interiorof the clubhead during the investment cast molding process, said forwardwall having a plurality or integral reinforcing elements projectingforwardly therefrom, and a ball striking face wall situated over and incontact with the forward wall defining the ball striking surface,whereby difficult to remove interior core pieces are eliminated.
 5. Aninvestment cast metal clubhead, a defined in claim 3, wherein said ballstriking face wall is formed over both the forward wall and at leastportions of the reinforcing elements, said face wall having a forwardball striking surface with a plurality of ball spin producing groovestherein.
 6. A golf club, comprising: a clubhead having a hosel receivingan elongated shaft, said clubhead being constructed of a metal alloy,said clubbead having a generally vertical impact supporting wall with aplurality of integral reinforcing bars projecting forwardly from theimpact supporting face wall, and a face wall defining a ball strikingsurface integrally bonded to and covering a forward surface of theimpact supporting face wall and at least portions of the integralreinforcing bars, said club head being a composite high impact golfclubbead, wherein the reinforcing bars form part of an "I" beamsupporting structure for a composite impact wall, said face wall beingformed over the supporting wall and constructed of a different materialtherefrom having a forward ball striking surface that together with thesupporting wall define a composite ball striking wall having increasedstrength and improved ball striking performance, said reinforcing barsprojecting from the supporting wall a distance less thin 0.250 inches,and said face wall being formed between the interstices of thereinforcing bars and engaging the supporting wall to form an effective"I" beam composite forward ball striking wall having improved strengthand weight characteristics.
 7. A golf club, comprising: a clubheadhaving a hosel receiving an elongated shaft, said clubhead beingconstructed of a metal alloy, said clubhead having a generally verticalimpact supporting wall with a plurality of integral bars for reinforcingthe impact supporting wall projecting forwardly from the impactsupporting wall, and a face wall defining a ball striking surface of theimpact supporting wall and covering at least portions of the integralreinforcing bars, sad clubhead being cast separately from the face wall,said face wall being a moldable face wall defining the ball strikingsurface covering and in contact with a forward surface of the impactsupporting wall, said face wall being constructed of a material having adensity substantially less than the density of the clubhead so thecomposite of the clubhead and the face wall are within the limits ofacceptable club total weight and swing weight.
 8. An investment castmetal clubhead, comprising: an investment cast clubhead having anintegral forward wall and a generally cup-shaped rear wall surrounding arear surface of the forward wall and extending only rearwardlytherefrom, said forward wall and said rear wall each having interiorsurface meeting at a junction line and forming an included angletherebetween, said included angle being less than 90 degrees in at leastcertain portions of the interior surfaces thereof rendering difficultthe removal of core pieces from the hallow interior of the clubheadduring the investment cast molding process said forward wall having aplurality of integral reinforcing elements projecting forwardlytherefrom, and a ball striking face wall situated over and in contactwith the forward wall defining the ball striking surface, wherebydifficult to remove interior core pieces are eliminated, said face wallbeing constructed of a material having a density substantially less thanthe density of the clubhead so the composite of the clubhead and theface wall is within the limits of acceptable club total weight and swingweigh.
 9. A method of manufacturing a composite golf clubhead, includingthe steps of forming a metal clubhead having in impact absorbinggenerally vertical forward metal wall, forming a plurality of integralreinforcing elements on a forward surface of the impact wall, andthereafter attaching a ball impact insert means on the reinforcingelements in intimate contact with the reinforcing elements and theforward wall to achieve an effective "I" beam supporting systemconsisting of the base vertical wall, the reinforcing elements and theball impact insert means, said ball impact insert means having a forwardsurface defining the ball striking surface.
 10. A method ofmanufacturing a golf clubhead of composite materials as defined in claim9, wherein the step of attaching a ball impact insert means over theimpact wall includes molding in situ a plastic material over the forwardwall and into the interstices defined by the reinforcing elements.
 11. Amethod of manufacturing a golf clubhead of composite materials,including the steps or molding a metallic base with a generally verticalimpact absorbing wall, forming a plurality of reinforcing bars on theimpact absorbing wall projecting forwardly therefrom, placing a facemold over the impact absorbing wall, and molding, using the face mold onthe impact wall, a material dissimilar to the base on the impact wall.12. A high impact golf clubhead, comprising: a base including a highimpact forward wall and a perimeter wall surrounding the forward walland defining a hollow area generally centrally behind the forward wall,said forward wall having a ball impacting face .[.wall.]. with aplurality of generally parallel grooves therein, said ball impactingface having a vertical height of at least .[.1.4.]. .Iadd.1.625.Iaddend.inches, said forward wall having a substantially uniformthickness inside the perimeter wall to reduce clubhead weight, said basehaving a shaft receiving hosel .[.therein.]. .Iadd.thereon.Iaddend.having an axis that defines with a leading edge of the forwardwall a face progression, and means to increase the radius of gyration ofthe base about a geometric impact center on the forward wall includingan extension of the perimeter wall and the forward wall outwardly fromthe hosel in a direction away from the impact center on the forward walland perpendicular to the target line, said extension of the forward walland the perimeter wall not being greater than .[.0.625.]. .Iadd.0.562.Iaddend.inches from the axis of the hosel in a direction perpendicularto the hosel axis.
 13. A high impact golf clubhead, as defined in claim12, wherein the forward wall is a forward generally vertical ball impactwall having a forward surface lofted to less than 15 degrees, said baseperimeter wall surrounding the forward wall and extending rearwardlytherefrom and converging rearwardly to envelope the forward wall anddefine a hollow interior in the base, said base hosel being angled toprovide a lie for the base, said forward surface having a geometriccenter that defines the ball striking axis extending through the forwardwall along the target line, said base perimeter wall including a bottomwall portion that extends outwardly from the hosel in a direction fromthe hosel axis opposite the target line, said perimeter wall including atop wall portion that meets and converges with the bottom wall portionin a direction from the hosel axis opposite the target line, whereby theforward wall extends a substantial distance from the hosel in adirection opposite the target line to increase the ball impact wallforward surface area.
 14. A high impact golf clubhead as defined inclaim 13, wherein the top wall portion and the bottom wall portionextend at least 0.500 inches from the axis of the hosel in a directionopposite the target line.
 15. A high impact golf clubhead, comprising: ametallic body having a substantially flat ball striking wall on one sidethereof angularly related to a vertical plane to provide clubhead loft,said ball striking wall having a plurality of generally parallel groovestherein and a face height of at least 1.40 inches, said .[.body.]..Iadd.ball striking .Iaddend.wall having a substantially uniformthickness, said .[.body.]. .Iadd.ball striking .Iaddend.wall having aheel portion and a toe portion, said body having an integral hosel forreceiving one end of a club shaft, means for perimeter weighting thebody including an integral metallic perimeter wall surrounding at leasta major portion of the .[.body.]. .Iadd.ball striking .Iaddend.wall andextending rearwardly therefrom forming a cavity in the rear of theclubhead with a bottom defined by the back of the ball striking wall,and means for increasing the perimeter weighting of the clubheadincluding an extension of the heel portion of the .[.body.]. .Iadd.ballstriking .Iaddend.wall a substantial distance on the side of the hoselopposite the wall toe portion and perpendicular to the target linedefining an extended heel portion and an extension of the perimeter wallaround the perimeter of the extended heel portion of the ball strikingwall, said hosel having an axis, said extension of the .[.body.]..Iadd.ball striking .Iaddend.wall and said extension of the perimeterwall not being greater than .[.0.625.]. .Iadd.0.562 inches from thehosel axis in a direction perpendicular to the hosel axis.
 16. A highimpact golf clubhead as defined in claim 15, wherein the extended heelportion and the extended perimeter wall project at least 0.500 inches ina direction perpendicular to the axis of the hosel in a planeperpendicular to the target line.
 17. A high impact golf clubhead asdefined in claim 15, wherein the clubhead is a "wood" and the perimeterwall encloses the rear of the ball striking wall.
 18. A high impact golfclubhead as defined in claim 15, wherein the ball striking wall has aloft of at least 9 degrees, perimeter weighting the body including anintegral metallic perimeter wall surrounding at least a major portion ofthe ball striking wall and extending rearwardly therefrom forming acavity in the rear of the clubhead with a bottom defined by the back ofthe ball striking wall, and means for increasing the perimeter weightingof the clubhead including an extension of the heel portion of the ballstriking wall a substantial distance on the side of the hosel oppositethe wall toe portion and perpendicular to the target line defining anextended heel portion and an extension of the perimeter wall around theperimeter of the extended heel portion of the ball striking wall, saidhosel having an axis, said extension of the ball striking wall and saidextension of the perimeter wall not being greater than 0.562 inches fromthe hosel axis in a direction perpendicular to the hosel axis. .Iadd.19. A high impact golf clubhead, comprising: a metallic body having asubstantially flat ball striking wall on one side thereof angularlyrelated to a vertical plane to provide clubhead loft, said ball strikingwall having a plurality of generally parallel grooves therein and a faceheight of at least 1.40 inches, said ball striking wall having asubstantially uniform thickness, said ball striking wall having a heelportion and a toe portion, said body having an integral hosel forreceiving one end of a club shaft, means for perimeter weighting thebody including an integral metallic perimeter wall surrounding at leasta major portion of the ball striking wall and extending rearwardlytherefrom forming a cavity in the rear of the clubhead with a bottomdefined by the back of the ball striking wall, and means for increasingthe perimeter weighting of the clubhead including an extension of theheel portion of the ball striking wall a substantial distance on theside of the hosel opposite the wall toe portion and perpendicular to thetarget line defining an extended heel portion and an extension of theperimeter wall around the perimeter of the extended heel portion of theball striking wall, said hosel having an axis, said extension of theball striking wall and said extension of the perimeter wall not beinggreater than about 0.562 inches from the hosel axis in a directionperpendicular to the hosel axis..Iaddend..Iadd.
 20. A high impact golfclubhead, comprising: a metallic body having a substantially flat ballstriking wall on one side thereof angularly related to a vertical planeto provide clubhead loft, said ball striking wall having a plurality ofgenerally parallel grooves therein and a face height of at least 1.40inches, said ball striking wall having a substantially uniformthickness, said ball striking wall having a heel portion and a toeportion, said body having an integral hosel for receiving one end of aclub shaft, means for perimeter weighting the body including an integralmetallic perimeter wall surrounding at least a major portion of the ballstriking wall and extending rearwardly therefrom forming a cavity in therear of the clubhead with a bottom defined by the back of the ballstriking wall, and means for increasing the perimeter weighting of theclubhead including an extension of the heel portion of the ball strikingwall a substantial distance on the side of the hosel opposite the toeportion and perpendicular to the target line defining an extended heelportion and an extension of the perimeter wall around the perimeter ofthe extended heel portion of the ball striking wall, said hosel havingan axis, said extension of the ball striking wall and said extension ofthe perimeter wall being about 0.500 inches from the hosel axis in adirection perpendicular to the hosel axis, said perimeter wall includinga top wall portion, a bottom wall portion and a rear wall portion, saidrear wall portion and the top wall portion converging at an acute angleto define a generally pointed heel tip..Iaddend..Iadd.
 21. A high impactgolf clubhead, comprising: a base including a high impact forward walland a perimeter wall surrounding the forward wall with a center anddefining a hollow area generally centrally behind the forward wall, saidforward wall having a ball impacting face wall with a plurality ofgenerally parallel grooves therein and a face height of at least 1.40inches, said forward wall having a substantially uniform thicknessinside the perimeter wall to reduce clubhead weight, said base having ashaft receiving hosel therein having an axis that defines with a leadingedge of the forward wall a face progression, and means to reduce atendency to slice the golf ball including a substantial extension of theperimeter wall and the forward wall outwardly from the hosel in adirection away from the impact center on the forward wall andperpendicular to the target line, said extension being about 0.500inches..Iaddend..Iadd.
 22. A high impact golf clubhead comprising: asloping front face having grooves therein, said front face having a toeportion, a heel portion, and at its base a lower leading edge, said facebeing generally perpendicular to a target line that passes through thegeometric center of the club face, said face having a face height of atleast 1.40 inches, and an integral hosel segment including a bore forreceiving a shaft; wherein the hosel segment is inset toward the targetline from the heel portion, said face having a portion extending fromthe hosel in a direction opposite the geometric center generallyhorizontally, a perimeter wall extending rearwardly from said faceportion, and the axis of said hosel bore is spaced from said heelportion a distance of at least 0.500 inches but not more than 0.562inches..Iaddend.